Mylar BagsCustom Packaging
Protect your products and extend shelf life with custom printed mylar bags. We build flexible barrier pouches that feature precise heat seals, premium zippers, and edge-to-edge full color printing. Order exactly what you need with low minimums starting at 500 units.
Specifications
Detailed technical information for informed decisions.
Materials
- Standard MetallizedPET/VMPET/PE 4mil
- Heavyweight FoilPET/AL/PE 5mil
- High-Barrier ClearPET/EVOH/PE 4mil
- Kraft Paper MetallizedKraft/VMPET/PE 5.5mil
Dimensions
- Gram / Sample Size3 x 4.5 in (76 x 114 mm)
- Eighth / Snack Size3.62 x 5 x 1.5 in (92 x 127 x 38 mm)
- Half Ounce / Standard Retail5 x 8 x 2.5 in (127 x 203 x 64 mm)
- One Pound / Bulk Size9 x 13 x 4 in (229 x 330 x 102 mm)
Finishes
- Matte LaminationNon-reflective surface protection
- Soft-Touch CoatingPremium velvet-like tactile feel
- Gloss LaminationHigh-shine vibrant color protection
- Spot UV VarnishTargeted high-gloss accents on matte film
Thick barrier mylar with custom printing. Blocks light, moisture, and oxygen for maximum shelf life.
Custom Mylar Bags
ASTM-certified mylar bags with child-resistant zipper. Required for cannabis in most states.
Child-Resistant Mylar Bags
Multi-layer mylar with activated carbon liner. Blocks odor completely. Required for cannabis in many states.
Smell-Proof Mylar Bags
Rainbow-shimmer mylar bags that grab attention on shelf and in feed. Popular for candy and cannabis.
Holographic Mylar Bags
Soft-touch matte mylar that looks and feels upscale. Great for small-batch cannabis and wellness.
Matte Mylar Bags
Kraft front with foil-lined interior. Natural look on shelf, full barrier protection inside.
Kraft Mylar Bags
Show off your product through a clear front panel while keeping it sealed and fresh.
Clear Front Mylar Bags
Lay-flat mylar for single-serve portions, samples, and sachets. Heat-sealed on three sides.
Flat Mylar Bags
Available Pouch Formats
Choose from a variety of pouch structures designed for different products and shelf presentations.
Stand-Up Pouch (SUP)
Features a bottom gusset allowing the bag to stand vertically on retail shelves. Best for coffee, loose leaf tea, snacks, and retail shelf displays.
Lay-Flat Pouch
Sealed on three sides with no gusset, laying entirely flat. Best for single-serve samples, jewelry, face masks, and small edibles.
Child-Resistant Exit Bag
Utilizes specialized push-and-pull locking zippers requiring adult dexterity. Best for cannabis products, pharmaceuticals, and potentially hazardous items.
Side Gusset Pouch with Valve
Expands on the sides rather than just the bottom and includes a one-way degassing valve. Best for freshly roasted coffee beans emitting carbon dioxide.
Kraft Window Bag
Combines an outer layer of kraft paper with an inner foil lining and a die-cut clear viewing window. Best for artisan foods, organic products, and natural pet treats.
Shaped Die-Cut Pouch
Custom manufactured into unique silhouettes like jars or mascots instead of standard rectangles. Best for novelty candies, cosmetics, and competitive retail environments.
Built With Quality
Detailed view of the materials we use.
Standard Metallized Film (4mil)
A versatile PET/VMPET/PE structure offering excellent barriers against moisture and light. This is the industry standard for most dried goods and snacks.
Heavyweight Foil (5mil)
Features a solid layer of pure aluminum foil (PET/AL/PE) for maximum oxygen block. Ideal for long-term storage and preserving volatile organic compounds.
Soft-Touch Matte (5mil)
A premium film built with soft-touch PET on the exterior. It diffuses light beautifully and resists fingerprints during retail handling.
High-Barrier Clear EVOH (4mil)
Replaces the standard opaque foil with an EVOH barrier layer. This maintains an extended shelf life while allowing full visual transparency.
Kraft Paper Metallized (5.5mil)
Laminates real, textured kraft paper over a high-barrier foil lining. Gives an organic, natural appearance without sacrificing freshness protection.
Holographic PET (4.5mil)
Uses a rainbow-shifting exterior layer that changes color as the bag moves. Highly popular for novelty cosmetics, candies, and lifestyle brands.
Standard Clear Film (4mil)
A traditional PET/PE clear structure for products that sell on visual appeal. Offers standard barriers suitable for fast-moving retail items.
Recyclable Mono-Material PE
Engineered entirely from Number 4 Polyethylene plastic. This bag functions like standard mylar but qualifies for store drop-off recycling programs.
Printing & Finishing
Premium print methods and finishing options to make your packaging stand out.
Digital Printing (HP Indigo)
Ideal for orders from 500 to 5,000 units. Provides fast turnarounds and allows for multiple artwork variations without expensive setup fees.
Rotogravure Printing
Best for high-volume runs of 10,000 units or more. Delivers the lowest cost per unit and the highest color consistency using etched printing cylinders.
Spot UV Varnish
Applies a clear, high-gloss coating to specific areas of your design. Creates striking visual contrast when placed over a matte or soft-touch background.
Soft-Touch Lamination
Adds a luxurious, velvet-like texture to the exterior of the pouch. Reduces glare and improves the perceived value of premium products.
Matte Lamination
Provides a smooth, flat finish that diffuses light. Works excellently for organic brands and produces highly legible, scuff-resistant text.
Holographic Foiling
Integrates rainbow iridescent effects directly into your artwork. Highly effective for catching customer attention in bright retail environments.
Metallic Spot Inks
Uses specialized metal-flake inks or prints CMYK over a bare foil layer. Produces genuine silver, gold, and copper accents that shine brightly.
Gloss Lamination
Coats the pouch in a highly reflective, mirror-like finish. Enhances photo-realistic artwork and creates deep, vibrant color saturation.
Unlimited Customization
Every inch of your packaging can be customized to match your brand.
One-Way Degassing Valves
Small circular vents inserted into the pouch material. They let carbon dioxide escape from freshly roasted coffee beans without allowing stale air inside.
Child-Resistant Zippers
Specialized locking mechanisms that require two-handed coordination to open. These keep restricted contents secure and ensure full regulatory compliance.
Die-Cut Clear Windows
Unprinted sections of transparent film built into the pouch structure. They allow customers to inspect the texture and quality of the product before purchasing.
Custom Die-Cut Shapes
Manufacturing the pouch perimeter into unique silhouettes instead of standard rectangles. Forms like jars, bottles, or brand mascots help products command attention.
Pocket Zippers
A flat-front closure system where the zipper is accessed via a tear-away tab. This creates a much cleaner visual presentation and wider mouth for scooping powders.
Euro Hang Holes
Punched openings located in the top seal area above the zipper. They allow your flexible pouches to hang neatly on retail pegboards or display hooks.
From Idea to Impact
Get your custom packaging in 4 easy steps.
Select Size and Features
Choose your pouch style, precise dimensions, and functional features like zippers or degassing valves. Pick the barrier film thickness that suits your product.
Submit Artwork
Download our exact dielines and apply your edge-to-edge graphics. We review your files to ensure color accuracy, white layer registration, and print readiness.
Printing and Assembly
We print your design onto rollstock film, apply your chosen laminations, fold, heat-seal the edges, and insert all requested closures simultaneously.
Quality Check and Delivery
Your pouches are inspected for seal integrity and zipper function, packed flat into secure cartons, and shipped directly to your facility for filling.
Key Features & Benefits
Everything you need for premium custom packaging.
Freshness Protection
Keep your products fresh longer with multi-layer laminated barrier films. Metalized polyester blocks oxygen, moisture, and UV light to extend shelf life.
Compliant Closures
Meet strict regulatory requirements with specialized zipper mechanisms. We offer certified child-resistant pinch-and-pull zippers for hazardous or regulated items.
Edge-to-Edge Printing
Use the entire pouch surface as a canvas for your brand. We print vibrant full-color CMYK designs with white ink base layers for maximum impact on retail shelves.
Flexible Sizing
Package any volume with exact precision. We manufacture sizes ranging from 1g sample flat pouches to large 1lb gusseted bulk bags.
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Frequently Asked Questions
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Mylar Bags
Custom Mylar Bags
Thick barrier mylar with custom printing. Blocks light, moisture, and oxygen for maximum shelf life.
Mylar Bags
Child-Resistant Mylar Bags
ASTM-certified mylar bags with child-resistant zipper. Required for cannabis in most states.
Mylar Bags
Smell-Proof Mylar Bags
Multi-layer mylar with activated carbon liner. Blocks odor completely. Required for cannabis in many states.
Mylar Bags
Holographic Mylar Bags
Rainbow-shimmer mylar bags that grab attention on shelf and in feed. Popular for candy and cannabis.
Mylar Bags
Matte Mylar Bags
Soft-touch matte mylar that looks and feels upscale. Great for small-batch cannabis and wellness.
Mylar Bags
Kraft Mylar Bags
Kraft front with foil-lined interior. Natural look on shelf, full barrier protection inside.
Mylar Bags
Clear Front Mylar Bags
Show off your product through a clear front panel while keeping it sealed and fresh.
Mylar Bags
Flat Mylar Bags
Lay-flat mylar for single-serve portions, samples, and sachets. Heat-sealed on three sides.